PASTPACK R2 Two-Row Rotary Filling and Sealing Machine
PASTPACK R2 WITH TWO ROWS is an automatic two-row rotary filling and sealing machine designed for dosing liquid, pasty and multicomponent products into plastic cups and containers with subsequent foil sealing and optional plastic cap placing.
The machine is suitable for sour cream, yogurt, cream, cottage cheese, cream cheese, dairy desserts, butter, spreads, sauces, mayonnaise, ketchup, mustard, tomato paste, pâté, caviar, honey, jam, chocolate paste, salads, snacks, nuts, chips, croutons, crackers and selected non-food liquid or paste products.
The key feature of PASTPACK R2 WITH TWO ROWS is the two-row rotary table. Two containers can be placed in one rotor position, allowing the machine to produce two packages per working cycle and significantly increase output compared with a single-row rotary filling machine.
The enlarged rotor allows the machine to work with plastic cups and containers of different shapes and to install additional functional units, including plastic cap placing, roll-fed film sealing, extra dosing systems and modules for multicomponent products.
The standard configuration includes two volumetric piston fillers, a double foil placing unit, a double foil sealing unit and a double date printing device. This makes the machine suitable for high-output filling of dairy, food and paste products in two-lane operation.
PASTPACK R2 WITH TWO ROWS can be used as a standalone rotary filling and sealing machine or integrated with discharge conveyors, pumping stations, dosing systems, UV treatment, cap placing, roll-fed film sealing and downstream packaging equipment for food, dairy and non-food manufacturers in the UAE, GCC countries, the Middle East, Africa and other international markets.
| Kinematical speed, max, cycles/min | 70 Servo |
| Round cup diameter, max, mm | 95 |
| Rectangular container size, max, mm | 95×78 |
| Cup / container height, max, mm | 120; 200 upon request |
| Rotary table drive unit | Electromechanical / Servo |
| Filler as standard equipment | 2 volumetric piston fillers |
| Package type | Plastic cups and containers with foil sealing |
| Power supply | 220 V, 1-Ph, 50 Hz |
| Power consumption, kW | 2.5 / 3.5 Servo |
| Air pressure, MPa | 0.6 |
| Air consumption, l/min | 500 / 700 Servo |
| Machine length, mm | 1600 |
| Machine width, mm | 1480 |
| Machine height, mm | 1980 |
| Machine weight, kg | 700 |
| Structure material | Stainless steel |
PASTPACK R2 WITH TWO ROWS can be configured for different container formats, product viscosities, multicomponent filling scenarios and production requirements.
Two-row operation increases productivity by filling two containers per cycle. The machine can also be equipped with additional dosing systems for products with several components, such as yogurt with fruit filling, desserts with chocolate, cream with inclusions or products with nuts and muesli.
Standard accessories:
- Container feeding unit
- Two volumetric piston fillers
- Double foil placing unit
- Double foil sealing unit
- Double date printing device
- Finished product discharge unit
- Electric cabinet
- Control board
- Product hopper
- Receiving table
- Two-row rotary table with increased diameter
- Stainless steel machine structure
Optional equipment:
- Double plastic cap placing unit
- Discharge conveyor, plate-chain or belt type
- Changeover set for another plastic cup or container size
- Set of nozzles for different product types
- Supply tank heating
- UV treatment unit for antibacterial treatment of cups or containers
- Filling system for viscous and difficult-to-flow products
- Additional filler for multicomponent products
- Roll-fed film sealing unit with contour cutting
- Servo drive unit for the rotary table
- Inert gas injection system
Advantages:
- Two-row operation for increased productivity
- Capacity up to 70 cycles per minute in servo configuration
- Two packages produced per working cycle
- Suitable for liquid, pasty and multicomponent products
- Possibility to install additional dosing systems for layered or combined products
- Foil sealing and optional plastic cap placing
- Optional servo drive for improved motion control
- Stainless steel structure
- Components from leading automation and pneumatic manufacturers
- Network-level control system architecture for easier maintenance and diagnostics
- Color touch screen interface with multilingual operation
- Milk and drinking dairy products
- Yogurt and fermented dairy products
- Sour cream and cream
- Cottage cheese, curd products and cream cheese
- Dairy desserts with fillings and inclusions
- Butter, margarine and spreads
- Sauces, mayonnaise, mustard and ketchup
- Tomato paste and vegetable pastes
- Salads with soft inclusions
- Seaweed, caviar, pâté and preserves
- Honey, marmalade, jam and chocolate paste
- Small-piece snacks, nuts, chips, croutons and crackers
- Liquid soap and washing fluids
- Household chemical liquids
- Other liquid and pasty products suitable for filling into plastic cups and containers
