PASTPACK 2R Twin-Rotor Filling and Sealing Machine
Package type
PASTPACK 2R is an automatic twin-rotor filling and sealing machine designed for dosing liquid, pasty and multicomponent products into plastic cups and containers with subsequent foil sealing and optional plastic cap placing.
The machine is suitable for sour cream, yogurt, cream, cottage cheese, cream cheese, dairy desserts, butter, spreads, sauces, mayonnaise, ketchup, mustard, tomato paste, pâté, caviar, honey, jam, chocolate paste, salads, snacks, nuts, chips, croutons, crackers and selected non-food liquid or paste products.
The key feature of PASTPACK 2R is the twin-rotor configuration. Two rotary tables double the machine productivity and allow parallel filling of one product into containers of different volumes or simultaneous filling of two different products.
PASTPACK 2R can process liquid and pasty products with soft, easily deformable inclusions up to 10 mm. This makes the machine suitable for dairy products with fillings, salads, spreads, sauces, desserts and other products where accurate dosing and careful product handling are required.
The standard configuration includes two volumetric piston fillers, foil placing and foil sealing units, date printing and finished product discharge. Depending on the production task, the machine can be equipped with plastic cap placing, additional fillers, UV treatment, viscous product dosing system, inert gas injection, protective chamber and HEPA filtration.
PASTPACK 2R can be used as a standalone rotary filling and sealing machine or integrated with conveyors, pumping stations, dosing systems, cap placing units, roll-fed film sealing, labeling, date coding and downstream packaging equipment for food, dairy and non-food manufacturers in the UAE, GCC countries, the Middle East, Africa and other international markets.
| Kinematical speed, max, cycles/min | 80 Servo |
| Round cup diameter, max, mm | 101 / 130 Servo |
| Rectangular container size, max, mm | 126×90 / 142×92 Servo |
| Cup / container height, max, mm | 120; 200 upon request |
| Rotary table drive unit | Electromechanical / Servo |
| Filler as standard equipment | 2 volumetric piston fillers |
| Package type | Plastic cups and containers with foil sealing |
| Power supply | 220 V, 1-Ph, 50 Hz |
| Power consumption, kW | 5 / 7 Servo |
| Air pressure, MPa | 0.6 |
| Air consumption, l/min | 500 / 700 Servo |
| Machine length, mm | 2330 |
| Machine width, mm | 1350 |
| Machine height, mm | 1980 |
| Machine weight, kg | 800 |
| Structure material | Stainless steel |
PASTPACK 2R can be configured for different products, container formats and production scenarios, including parallel filling of one product into different containers or two different products in one production cycle.
Two rotary tables in one machine help increase output while saving production space and simplifying operation through a single control system.
Standard accessories:
- Container feeding unit
- Two volumetric piston fillers
- Foil placing unit
- Foil sealing unit
- Date printing device
- Finished product discharge unit
- Common discharge conveyor
- Electric cabinet
- Control board
- Twin rotary table system
- Stainless steel machine structure
Optional equipment:
- Plastic cap placing unit
- Discharge conveyor, plate-chain or belt type
- Changeover set for another plastic cup or container size
- Set of nozzles for different product types
- Supply tank heating
- UV treatment unit for antibacterial treatment of cups or containers
- Filling system for viscous and difficult-to-flow products
- Additional filler for layered or multicomponent products
- Servo drive unit for rotary table
- Protective chamber
- HEPA filter
- Inert gas injection system
Advantages:
- Twin-rotor configuration for doubled productivity
- Capacity up to 80 cycles per minute in servo configuration
- Parallel filling of one product into containers of different volumes
- Parallel filling of two different products
- Suitable for liquid, pasty and multicomponent products
- Filling of products with soft inclusions up to 10 mm
- Foil sealing and optional plastic cap placing
- Additional dosing system for layered products
- Two layout options for easier placement in production areas
- Stainless steel structure
- Components from leading automation and pneumatic manufacturers
- Network-level control system architecture for easier maintenance and diagnostics
- Color touch screen interface with multilingual operation
- Milk and drinking dairy products
- Yogurt and fermented dairy products
- Sour cream and cream
- Cottage cheese, curd products and cream cheese
- Dairy desserts with fillings and inclusions
- Butter, margarine and spreads
- Sauces, mayonnaise, mustard and ketchup
- Tomato paste and vegetable pastes
- Salads with soft inclusions
- Seaweed, caviar, pâté and preserves
- Honey, marmalade, jam and chocolate paste
- Small-piece snacks, nuts, chips, croutons and crackers
- Liquid soap and washing fluids
- Household chemical liquids
- Other liquid and pasty products suitable for filling into plastic cups and containers
