PASTPACK 2R2 Two-Row Filling and Sealing Machine
PASTPACK 2R2 WITH TWO ROWS is an automatic two-row twin-rotor filling and sealing machine designed for dosing liquid, pasty and multicomponent products into plastic cups and containers with subsequent foil sealing and optional plastic cap placing.
The machine is suitable for sour cream, yogurt, cream, cottage cheese, cream cheese, dairy desserts, butter, spreads, sauces, mayonnaise, ketchup, mustard, tomato paste, pâté, caviar, honey, jam, chocolate paste, salads, snacks, nuts, chips, croutons, crackers and selected non-food liquid or paste products.
The key feature of PASTPACK 2R2 WITH TWO ROWS is the combination of two enlarged rotary tables and two-row container placement. This configuration allows the machine to produce up to four packages per working cycle and reach up to 140 packs per minute in servo configuration.
The machine can fill one product into containers of different volumes or fill two different products in parallel. This is useful for manufacturers that work with several product formats, several container sizes or product lines where high output and production flexibility are required.
PASTPACK 2R2 WITH TWO ROWS can process liquid and pasty products with soft, easily deformable inclusions up to 10 mm. Additional dosing systems can be installed for layered products, multicomponent desserts, cottage cheese products, sauces, spreads and other complex food products.
The machine can be used as a standalone rotary filling and sealing machine or integrated with conveyors, pumping stations, dosing systems, cap placing units, UV treatment, HEPA filtration, inert gas injection, labeling, date coding and downstream packaging equipment for food, dairy and non-food manufacturers in the UAE, GCC countries, the Middle East, Africa and other international markets.
| Kinematical speed, max, packs/min | 140 Servo |
| Round cup diameter, max, mm | Up to 95 |
| Rectangular container size, max, mm | Up to 95×78 |
| Cup / container height, max, mm | 120; 200 upon request |
| Rotary table drive unit | Electromechanical / Servo |
| Filler as standard equipment | 2 volumetric piston fillers |
| Package type | Plastic cups and containers with foil sealing |
| Power supply | 380 V, 3-Ph, 50 Hz |
| Power consumption, kW | 3.5–6.0, depending on configuration |
| Air pressure, MPa | 0.6 |
| Air consumption, l/min | 700–1500, depending on configuration |
| Machine length, mm | 3000 |
| Machine width, mm | 1480 |
| Machine height, mm | 1980 |
| Machine weight, kg | 1500 |
| Structure material | Stainless steel |
PASTPACK 2R2 WITH TWO ROWS can be configured for high-speed filling of plastic cups and containers in two-row operation, including products with several components, different viscosities and soft inclusions.
Two enlarged rotors and two-row placement increase output while keeping production flexible. The machine can continue operation on one rotor during preventive maintenance of the second rotor.
Standard accessories:
- Container feeding unit
- Two enlarged rotary tables
- Two volumetric piston fillers
- Product hopper
- Foil placing unit with vacuum sensor
- Foil sealing unit with forced foil deformation system
- Date printing device
- Finished product ejector
- Receiving table
- Pneumatic equipment with air preparation unit and pneumatic valves
- Four-sided machine guarding
- Electric cabinet
- Control board
- Stainless steel machine structure
Optional equipment:
- Plastic cap placing unit
- Discharge conveyor, plate-chain or belt type
- Changeover set for another plastic cup or container size
- Set of nozzles for different product types
- Supply tank heating
- UV treatment unit for antibacterial treatment of cups or containers
- Filling system for viscous and difficult-to-flow products
- Additional filler for layered or multicomponent products
- Volumetric filler for free-flowing products
- Filler for granular cottage cheese
- Weighing filler
- Additional mobile filler
- Additional filler mounted on the machine frame
- Auger feeding unit
- Product hoppers of 60, 80 or 100 liters
- Jacketed hopper for heating or cooling water supply
- Hopper with auger feeder for classic cottage cheese filling
- CIP washing hopper
- Inert gas injection system
- Forced container deformation unit at the sealing position
- Inkjet printer
- Thermal stamping unit
- Overcap placing unit
- Five-sided machine guarding with upper frame
- HEPA filter unit for upper frame configuration
- Safety sensors on guarding doors
- Round accumulation table
- Discharge conveyor
Advantages:
- Two-row twin-rotor configuration for high productivity
- Capacity up to 140 packs per minute in servo configuration
- Up to four packages per working cycle
- Parallel filling of one product into containers of different volumes
- Parallel filling of two different products
- Possibility to continue production on one rotor during preventive maintenance
- Suitable for liquid, pasty and multicomponent products
- Filling of products with soft inclusions up to 10 mm
- Foil sealing and optional plastic cap placing
- Additional dosing systems for layered or combined products
- Stainless steel structure
- Components from leading automation and pneumatic manufacturers
- Network-level control system architecture for easier maintenance and diagnostics
- Color touch screen interface with multilingual operation
- Milk and drinking dairy products
- Yogurt and fermented dairy products
- Sour cream and cream
- Cottage cheese, granular cottage cheese and curd products
- Cream cheese and processed cheese
- Dairy desserts with fillings and inclusions
- Butter, margarine and spreads
- Sauces, mayonnaise, mustard and ketchup
- Tomato paste and vegetable pastes
- Salads with soft inclusions up to 15 mm
- Seaweed, caviar, pâté and preserves
- Honey, marmalade, jam and chocolate paste
- Small-piece snacks, nuts, chips, croutons and crackers
- Liquid soap and washing fluids
- Household chemical liquids
- Other liquid and pasty products suitable for filling into plastic cups and containers
