PASTPACK 2R2 Twin-Rotor Filling Machine for Large Containers
Package type
PASTPACK 2R2 is an automatic twin-rotor filling and sealing machine with two enlarged rotary tables, designed for dosing liquid, pasty and multicomponent products into plastic cups, buckets and containers with subsequent foil sealing and optional plastic cap placing.
The machine is suitable for sour cream, yogurt, cream, cottage cheese, cream cheese, dairy desserts, butter, spreads, sauces, mayonnaise, ketchup, mustard, tomato paste, pâté, caviar, honey, jam, chocolate paste, salads, snacks, nuts, chips, croutons, crackers and selected non-food liquid or paste products.
The key feature of PASTPACK 2R2 is the combination of two enlarged rotary tables in one machine. This configuration doubles productivity, allows filling into larger containers and makes it possible to run one rotor while the second rotor is under preventive maintenance.
PASTPACK 2R2 can fill one product into containers of different volumes or fill two different products in parallel. This is useful for manufacturers working with several product formats, several container sizes or production tasks where flexibility and high output are required.
The increased diameter of the rotary tables allows the machine to fill larger plastic containers, including buckets up to 3 liters in a single-row configuration. In a two-row configuration, several containers can be placed in one rotor position, increasing productivity per machine cycle.
PASTPACK 2R2 can be used as a standalone rotary filling and sealing machine or integrated with conveyors, pumping stations, dosing systems, cap placing units, UV treatment, HEPA filtration, inert gas injection, labeling, date coding and downstream packaging equipment for food, dairy and non-food manufacturers in the UAE, GCC countries, the Middle East, Africa and other international markets.
| Kinematical speed, max, cycles/min | 70 Servo |
| Dose volume, max, l | 3 |
| Round cup diameter, max, mm | Up to 190 |
| Rectangular container size, max, mm | Up to 174×134 |
| Cup / container height, max, mm | 120; 200 upon request |
| Rotary table drive unit | Electromechanical / Servo |
| Filler as standard equipment | 2 volumetric piston fillers |
| Package type | Plastic cups, buckets and containers with foil sealing |
| Power supply | 380 V, 3-Ph, 50 Hz |
| Power consumption, kW | 3.5–6.0, depending on configuration |
| Air pressure, MPa | 0.6 |
| Air consumption, l/min | 700–1500, depending on configuration |
| Machine length, mm | 3000 |
| Machine width, mm | 1480 |
| Machine height, mm | 1980 |
| Machine weight, kg | 1500 |
| Structure material | Stainless steel |
PASTPACK 2R2 can be configured for large plastic cups, buckets and containers, as well as for liquid, pasty, viscous and multicomponent products with soft inclusions.
The machine is suitable for high-output filling into large or non-standard plastic containers. Two enlarged rotors provide flexibility for different container sizes, different products and production continuity during preventive maintenance.
Standard accessories:
- Container feeding unit
- Two enlarged rotary tables
- Two volumetric piston fillers
- Product hopper
- Foil placing unit with vacuum sensor
- Foil sealing unit with forced foil deformation system
- Date printing device
- Finished product ejector
- Receiving table
- Pneumatic equipment with air preparation unit and pneumatic valves
- Four-sided machine guarding
- Electric cabinet
- Control board
- Stainless steel machine structure
Optional equipment:
- Plastic cap placing unit
- Discharge conveyor, plate-chain or belt type
- Changeover set for another plastic cup, bucket or container size
- Set of nozzles for different product types
- Supply tank heating
- UV treatment unit for antibacterial treatment of cups or containers
- Filling system for viscous and difficult-to-flow products
- Additional filler for layered or multicomponent products
- Volumetric filler for free-flowing products
- Filler for granular cottage cheese
- Weighing filler
- Additional mobile filler
- Additional filler mounted on the machine frame
- Auger feeding unit
- Product hoppers of 60, 80 or 100 liters
- Jacketed hopper for heating or cooling water supply
- Hopper with auger feeder for classic cottage cheese filling
- CIP washing hopper
- Inert gas injection system
- Forced container deformation unit at the sealing position
- Inkjet printer
- Thermal stamping unit
- Overcap placing unit
- Five-sided machine guarding with upper frame
- HEPA filter unit for upper frame configuration
- Safety sensors on guarding doors
- Round accumulation table
- Discharge conveyor
Advantages:
- Twin-rotor configuration with two enlarged rotary tables
- Capacity up to 70 cycles per minute in servo configuration
- Filling into larger plastic containers and buckets up to 3 liters
- Parallel filling of one product into containers of different volumes
- Parallel filling of two different products
- Possibility to continue production on one rotor during preventive maintenance
- Suitable for liquid, pasty and multicomponent products
- Filling of products with soft inclusions up to 10 mm
- Foil sealing and optional plastic cap placing
- Additional dosing systems for layered or combined products
- Stainless steel structure
- Components from leading automation and pneumatic manufacturers
- Network-level control system architecture for easier maintenance and diagnostics
- Color touch screen interface with multilingual operation
PASTPACK 2R2 can be configured for large plastic cups, buckets and containers, as well as for liquid, pasty, viscous and multicomponent products with soft inclusions.
The machine is suitable for high-output filling into large or non-standard plastic containers. Two enlarged rotors provide flexibility for different container sizes, different products and production continuity during preventive maintenance.
Standard accessories:
- Container feeding unit
- Two enlarged rotary tables
- Two volumetric piston fillers
- Product hopper
- Foil placing unit with vacuum sensor
- Foil sealing unit with forced foil deformation system
- Date printing device
- Finished product ejector
- Receiving table
- Pneumatic equipment with air preparation unit and pneumatic valves
- Four-sided machine guarding
- Electric cabinet
- Control board
- Stainless steel machine structure
Optional equipment:
- Plastic cap placing unit
- Discharge conveyor, plate-chain or belt type
- Changeover set for another plastic cup, bucket or container size
- Set of nozzles for different product types
- Supply tank heating
- UV treatment unit for antibacterial treatment of cups or containers
- Filling system for viscous and difficult-to-flow products
- Additional filler for layered or multicomponent products
- Volumetric filler for free-flowing products
- Filler for granular cottage cheese
- Weighing filler
- Additional mobile filler
- Additional filler mounted on the machine frame
- Auger feeding unit
- Product hoppers of 60, 80 or 100 liters
- Jacketed hopper for heating or cooling water supply
- Hopper with auger feeder for classic cottage cheese filling
- CIP washing hopper
- Inert gas injection system
- Forced container deformation unit at the sealing position
- Inkjet printer
- Thermal stamping unit
- Overcap placing unit
- Five-sided machine guarding with upper frame
- HEPA filter unit for upper frame configuration
- Safety sensors on guarding doors
- Round accumulation table
- Discharge conveyor
Advantages:
- Twin-rotor configuration with two enlarged rotary tables
- Capacity up to 70 cycles per minute in servo configuration
- Filling into larger plastic containers and buckets up to 3 liters
- Parallel filling of one product into containers of different volumes
- Parallel filling of two different products
- Possibility to continue production on one rotor during preventive maintenance
- Suitable for liquid, pasty and multicomponent products
- Filling of products with soft inclusions up to 10 mm
- Foil sealing and optional plastic cap placing
- Additional dosing systems for layered or combined products
- Stainless steel structure
- Components from leading automation and pneumatic manufacturers
- Network-level control system architecture for easier maintenance and diagnostics
- Color touch screen interface with multilingual operation
