PASTPACK 4R High-Speed Rotary Filling and Sealing Machine
Package type
PASTPACK 4R is a high-speed automatic rotary filling and sealing machine designed for dosing liquid, pasty and multicomponent products into plastic cups and containers with subsequent foil sealing and optional plastic cap placing.
The machine is suitable for sour cream, yogurt, cream, dairy desserts, cottage cheese, curd products, processed cheese, butter, spreads, sauces, mayonnaise, ketchup, mustard, tomato paste, pâté, caviar, honey, jam, chocolate paste, snacks, nuts, croutons, crackers and selected non-food liquid or paste products.
The key feature of PASTPACK 4R is its four-lane rotary configuration. Four container slots in one rotor position allow the machine to multiply output and reach up to 130 packs per minute while maintaining compact dimensions compared with machines using a 4×1 slot arrangement.
PASTPACK 4R is designed for high-output production of food products in plastic cups and containers. The machine can process liquid and pasty products with soft, easily deformable inclusions up to 10 mm, making it suitable for dairy products with fillings, desserts, sauces, spreads and complex multicomponent products.
The upgraded PASTPACK 4RM version can include an increased number of servo drives on key units, improving machine performance, movement accuracy and durability. Servo drives with regenerative braking help reduce energy consumption, while the control system supports integration with industrial network interfaces.
PASTPACK 4R can be supplied in Ultra Clean configuration with sterile air supply, closed chambers, UV container treatment, hydrogen peroxide chamber treatment and HEPA filtration. The machine can be used as a standalone unit or integrated into complete filling, sealing, capping and downstream packaging lines for food, dairy and non-food manufacturers in the UAE, GCC countries, the Middle East, Africa and other international markets.
| Kinematical speed, max, packs/min | 130 |
| Round cup diameter, max, mm | 95; up to 300 upon request |
| Rectangular container size, max, mm | 95×78 |
| Cup / container height, max, mm | 120; 200 upon request |
| Rotary table drive unit | Servo |
| Filler as standard equipment | 4 volumetric piston fillers |
| Package type | Plastic cups and containers with foil sealing and optional capping |
| Power supply | 220 V, 1-Ph, 50 Hz |
| Power consumption, kW | 5 / 8 for 4RM |
| Air pressure, MPa | 0.6 |
| Air consumption, l/min | 2000 / 1200 for 4RM |
| Machine length, mm | 2500 |
| Machine width, mm | 2400 |
| Machine height, mm | 2100 |
| Machine weight, kg | 1300 |
| Structure material | Stainless steel |
PASTPACK 4R can be configured for high-speed filling of plastic cups and containers, including products with several components, different viscosities and strict hygiene requirements.
Four-slot placement in 2×2 groups helps reduce the rotary table diameter compared with similar machines using a 4×1 arrangement. This makes the machine more compact and helps reduce energy consumption while maintaining high output.
Standard accessories:
- Container feeding unit
- Four volumetric piston fillers
- Foil placing unit
- Foil sealing unit
- Date printing unit on foil lid by stamping
- Common discharge conveyor
- Electric cabinet
- Control board
- Servo-driven rotary table
- Stainless steel machine structure
Ultra Clean version:
- Product hopper with sterile air blowing system to help preserve microbiological product parameters
- Closed chamber at container disinfection, filling, foil placing and sealing positions
- Sterile air supply into the chamber through HEPA H14 filters
- Chamber treatment with hydrogen peroxide solution
- UV treatment of containers
Optional equipment:
- Plastic cap placing unit
- Discharge conveyor, plate-chain or belt type
- Changeover set for another plastic cup or container size
- Set of nozzles for different product types
- UV treatment unit for antibacterial treatment of cups or containers
- Filling system for viscous and difficult-to-flow products
- Additional filler for layered or multicomponent products
- Servo-driven dosing system
- Protective chamber
- HEPA filter
- Inert gas injection system
- CIP cleaning adaptation
Advantages:
- High-speed servo-driven rotary filling machine
- Capacity up to 130 packs per minute
- Four-lane operation with 2×2 slot placement
- Compact rotary table layout compared with 4×1 slot arrangement
- Suitable for liquid, pasty and multicomponent products
- Filling of products with soft inclusions up to 10 mm
- Servo drives with regenerative braking to reduce energy consumption
- Dose adjustment from the PLC control panel
- Ultrasonic product level sensor
- Support for OMAC / PackML integration logic
- CIP-cleaning adaptation
- Stainless steel structure
- Components from leading automation and pneumatic manufacturers
- Network-level control system architecture for easier maintenance and diagnostics
- Color touch screen interface with multilingual operation
- Milk and drinking dairy products
- Yogurt and fermented dairy products
- Sour cream and cream
- Dairy desserts with fillings and inclusions
- Cottage cheese, granular cottage cheese and curd products
- Cream cheese and processed cheese
- Butter, margarine and spreads
- Sauces, mayonnaise, mustard and ketchup
- Tomato paste and vegetable pastes
- Salads with soft inclusions up to 15 mm
- Seaweed, caviar, pâté and preserves
- Honey, marmalade, jam and chocolate paste
- Small-piece snacks, nuts, chips, croutons and crackers
- Liquid soap and washing fluids
- Household chemical liquids
- Other liquid and pasty products suitable for filling into plastic cups and containers
