FILLING LINE 6000 for Bottles and Containers | SIGITASPAK UAE
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FILLING LINE 6000 for PET, Glass Bottles and Containers

FILLING LINE 6000 for PET, Glass Bottles and Containers

DESCRIPTION

FILLING LINE 6000 is an automatic linear filling and capping line designed for liquid and pasty products packed into ready-made rigid containers, including PET bottles, glass bottles, jars, cans and canisters.

The line is suitable for filling milk, kefir, fermented dairy products, yogurt, syrups, juices, water, vegetable oil, ketchup, sauces, liquid detergents, shampoos, bleach and other food or non-food liquid products.

FILLING LINE 6000 is a higher-capacity modular solution for manufacturers that need flexible filling into plastic or glass containers. The line combines linear modules for bottle treatment, filling and capping, connected by conveyors and arranged according to the production layout.

The line can work with PET and glass containers with volume up to 10 liters upon request. The filling module can be configured with volumetric or flowmeter-based dosing, while the capping module works with plastic screw caps with tamper-evident rings or twist-off closures.

The modular construction allows the equipment to be adapted to the available production space and connected with additional equipment such as PET preform moulding machines, bottle feeding systems, labeling machines, inkjet printers, shrink wrapping machines and pallet wrapping equipment.

FILLING LINE 6000 is suitable for dairy, beverage, sauce, oil, household chemical and non-food manufacturers that need a flexible filling line for PET, glass and other rigid containers in the UAE, GCC countries, the Middle East, Africa and other international markets.

Technical data
Kinematical speed, max, cycles/h 6000
Dose volume, min, l 0.1
Dose volume, max, l 1.4; up to 10 l upon request
Bottle height, mm 160–280
Bottle diameter, mm 54–95
Cap type Plastic screw caps with tamper-evident ring / twist-off
Cap height, mm 15.5–18.5
Cap diameter, mm 30–49
Technical data
Number of filling nozzles, pcs 4 / 8 / 10
Hopper volume, l 145
Power supply 380 V, 3-Ph, 50 Hz
Machine length, mm Upon request
Machine width, mm Upon request
Machine height, mm Upon request
Machine weight, kg Upon request

OPTIONS

FILLING LINE 6000 can be configured with different rinsing, filling, capping, labeling and downstream packaging modules depending on the product type, container format and required line capacity.

The Ultra Clean version can include bottle treatment, sterile air supply, HEPA-filtered clean air zones, cap UV treatment and chamber disinfection systems for higher hygiene requirements in dairy and beverage production.

Standard accessories:

  • Rinsing module for bottle treatment with ozonated water, hydrogen peroxide or steam
  • Filling module with volumetric or flowmeter-based dosing system
  • Capping module for plastic screw caps or twist-off caps
  • Straight or angled conveyors for module connection
  • Product hopper selected according to product type
  • Stainless steel structure
  • Separate PLC and touch screen panel for each module
  • CIP-adapted dosing system

Optional equipment:

  • PET preform moulding machine
  • Bottle unloading device
  • Pneumatic bottle delivery system
  • Conveyor cleaning system
  • Defoaming system
  • Pumping station for cleaning the dosing system
  • Labeling machine
  • Sleeve labeling machine
  • Inkjet printer
  • Rotating table
  • Shrink wrapping machine
  • Pallet wrapping machine
  • Changeover set for another container size or type

Ultra Clean version:

  • Hopper with sterile air supply to help maintain microbiological product parameters
  • Closed chamber for protection from the external environment
  • Sterile air supply into the chamber through HEPA H14 filters
  • Chamber treatment with hydrogen peroxide followed by hot sterile air drying and ventilation
  • Bottle treatment with ozonated water, hydrogen peroxide or peracetic acid followed by hot air drying
  • UV cap treatment

Advantages:

  • Modular linear layout for flexible production planning
  • Capacity up to 6,000 cycles per hour
  • Suitable for PET bottles, glass bottles, jars, cans and canisters
  • Filling of food and non-food liquid or pasty products
  • Container volume up to 10 liters upon request
  • Stainless steel structure
  • CIP-adapted dosing system
  • Separate PLC and touch screen panel for every module
  • Integration with labeling, printing, shrink wrapping and downstream packaging equipment
  • Configuration with components from leading industrial automation manufacturers

Products to be packed
  • Milk and drinking dairy products
  • Kefir, yogurt, sour cream and cream
  • Ryazhenka and fermented dairy products
  • Vegetable oils
  • Sauces, ketchup and mayonnaise
  • Syrups, juices and fruit drinks
  • Water and non-carbonated beverages
  • Liquid soap and washing fluids
  • Detergents, bleach and household chemicals
  • Shampoo and gel products
  • Technical and non-food liquid products
 

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