TRIBLOCK TF 9000 Rinsing, Filling and Capping Machine
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TRIBLOCK TF 9000 is a high-speed automatic rinsing, filling and capping machine designed for liquid food products packed into PET and HDPE bottles.
The machine is suitable for filling milk, kefir, fermented dairy products, yogurt, cream, whey, dairy-based beverages, still water, juice drinks, isotonic drinks and other low-viscosity non-carbonated products into bottles with plastic screw caps.
TRIBLOCK TF 9000 combines three technological operations in one enclosed monoblock: bottle rinsing, product filling and bottle capping. This configuration is designed for industrial filling lines with capacity up to 9,000 bottles per hour.
Bottle rinsing is used for hygienic preparation of containers before filling. The rinsing process can be performed with sterile water, ozonated water or disinfectant solutions, including two-stage rinsing configurations depending on production requirements.
Filling is performed by non-contact dosing with weight-based control. Flowmeter-based filling can also be used depending on the product and line configuration. Filling parameters are set from the operator panel, with recipe storage for different products and bottle formats.
The capping unit applies plastic screw caps using a Pick&Place system. Cap treatment with UV radiation or disinfectant solutions can be added to improve hygiene level. Magnetic clutches with adjustable torque help provide stable cap tightening.
TRIBLOCK TF 9000 is suitable for dairy and beverage manufacturers that require high output, hygienic filling, accurate dosing and stable bottle handling. The machine can be integrated into complete filling lines with bottle feeding, labeling, date coding, shrink wrapping, conveyors and downstream packaging equipment.
| Kinematical speed, max, bottles/h | 9000 |
| Dose volume, min, l | 0.1 |
| Dose volume, max, l | 2 |
| Bottle height, mm | 125–300 |
| Bottle diameter, mm | 50–100 |
| Cap type | Plastic screw cap with tamper-evident ring / twist-off |
| Cap diameter, mm | Up to 42 |
| Number of filling nozzles, pcs | 24 |
| Hopper volume, l | 250 |
| Power supply | 380 V, 50±1 Hz |
| Power consumption, kW | 8 |
| Air pressure, MPa | 0.6±0.05 |
| Machine length, mm | 4300 |
| Machine width, mm | 2200 |
| Machine height, mm | 3000 |
| Machine weight, kg | 4000 |
TRIBLOCK TF 9000 is configured for high-speed hygienic filling of PET and HDPE bottles and combines rinsing, filling and capping in one synchronized enclosed machine.
The machine supports key production safety functions: no bottle — no rinsing, no bottle — no filling, no bottle — no capping, and no cap — no capping. This helps reduce product loss and prevent incorrect machine cycles.
Standard accessories:
- Pick&Place capping system
- Closed working chamber
- UV cap treatment unit
- Machine prepared for CIP cleaning
- Manual washing access inside the protective enclosure
- Bottle feeding manually or from a pneumatic conveyor
- Set of filling valve nozzles for liquid products
- Control system with “no bottle — no rinsing” function
- Control system with “no bottle — no filling” function
- Control system with “no bottle — no capping” function
- Control system with “no cap — no capping” function
Optional equipment:
- Cap orienting elevator or cap orienting hopper according to the production layout
- Two-stage bottle and cap treatment system
- Sterile air supply system for the product tank
- Closed chamber with sterile air supply through HEPA filter
- Filling nozzles for dense dairy products
- Automatic washing and disinfection nozzles for the closed chamber and main units
- Pumping station for washing the dosing part of the machine
- UV treatment unit for the threaded bottle neck area
- Ozonation station
- Sterile water preparation and recirculation system
- Dummy-bottle system for washing the filling unit
- CIP station
- Printer
- Sorting-out device
- Flowmeter-based filling system
- Clean or Ultra Clean modification
- Integration with labeling, date coding and shrink wrapping equipment
Advantages:
- High-speed solution for industrial filling lines
- Capacity up to 9,000 bottles per hour
- Three operations in one monoblock: rinsing, filling and capping
- Compact layout compared with separate machines
- Non-contact filling with high dosing accuracy
- Weight-based dosing with accuracy within 1%
- High hygiene level for dairy and beverage production
- Compatibility with different PET and HDPE bottle formats
- Product saving due to “no bottle — no filling” function
- Low noise level
- Product-contact parts made from stainless steel AISI 304 / AISI 316L
- Milk
- Kefir and fermented dairy products
- Ryazhenka and baked milk products
- Yogurt and drinking yogurt
- Cream
- Whey and dairy-based beverages
- Liquid dairy products with inclusions
- Still water and purified water
- Juice drinks and fruit drinks
- Isotonic drinks
- Other still and low-viscosity beverages
- Low-viscosity food liquids requiring hygienic filling
