TRIBLOCK TF 3000 Rinsing, Filling and Capping Machine
TRIBLOCK TF 3000 is an automatic rinsing, filling and capping machine designed for liquid and viscous dairy products packed into PET bottles.
The machine is suitable for filling milk, kefir, fermented dairy products, yogurt, cream and liquid products with inclusions into PET bottles with plastic screw caps with tamper-evident rings or twist-off closures.
TRIBLOCK TF 3000 combines three technological operations in one compact monoblock: bottle rinsing, product filling and bottle capping. The monoblock layout provides precise synchronization between all units, reduces the footprint of the line and supports stable continuous operation at up to 3,000 bottles per hour.
Product-contact parts are made from corrosion-resistant food-grade materials suitable for hygienic dairy production. The filling process is based on non-contact dosing, helping maintain product quality and reduce contamination risks during operation.
The machine can be configured for stricter hygiene requirements with a closed chamber, sterile air supply, UV treatment of caps and bottle necks, and washing or disinfection systems for the machine chamber and dosing section.
TRIBLOCK TF 3000 is suitable for dairy plants and liquid food manufacturers that need a compact and reliable PET bottle filling solution. The machine can be integrated into complete filling lines with bottle feeding, labeling, date coding, shrink wrapping, conveyors and downstream packaging equipment.
| Kinematical speed, max, bottles/h | 3000 |
| Dose volume, min, l | 0.1 |
| Dose volume, max, l | 2 |
| Bottle height, mm | 125–300 |
| Bottle diameter, mm | 50–100 |
| Cap type | Plastic screw cap with tamper-evident ring / twist-off |
| Cap diameter, mm | Up to 42 |
| Number of filling nozzles, pcs | 12 |
| Hopper volume, l | 100 |
| Power supply | 220±22 V, 50±1 Hz |
| Power consumption, kW | 3 |
| Air pressure, MPa | 0.6±0.05 |
| Machine length, mm | 3200 |
| Machine width, mm | 1600 |
| Machine height, mm | 2900 |
TRIBLOCK TF 3000 can be configured according to the product type, bottle format, cap type and hygiene requirements of the production line.
The control system supports the key safety logic required for automated dairy filling: no bottle — no rinsing, no bottle — no filling, no bottle — no capping, and no cap — no capping. This helps reduce product loss, prevent incorrect cycles and improve line stability.
Standard accessories:
- Rinsing unit
- Filling unit
- Capping unit
- Plastic screw cap closing system
- Pick & place system
- Closed chamber
- UV cap treatment unit before capping
- Machine prepared for CIP cleaning
- Manual washing access inside the protective enclosure
- Bottle feeding manually or from a pneumatic conveyor
- Set of filling valve nozzles for liquid dairy products
- Control system with “no bottle — no rinsing” function
- Control system with “no bottle — no filling” function
- Control system with “no bottle — no capping” function
- Control system with “no cap — no capping” function
Optional equipment:
- Cap orienting elevator or cap orienting hopper according to the production layout
- Two-stage bottle and cap treatment system
- Sterile air supply system for the product tank
- Closed chamber with sterile air supply through HEPA filter
- Cap orienting elevator instead of orienting hopper
- Set of filling valve nozzles for dense dairy products
- Automatic washing and disinfection nozzles for the closed chamber and main units
- Pumping station for washing the dosing part of the machine
- UV treatment unit for the threaded bottle neck area
- Integration with labeling, date coding and shrink wrapping equipment
Advantages:
- Compact monoblock layout
- Three operations in one machine: rinsing, filling and capping
- Capacity up to 3,000 bottles per hour
- 12 filling nozzles for higher output
- Simple operation and maintenance
- Fast changeover for different bottle sizes
- Non-contact filling principle
- High hygiene level for dairy production
- Compatibility with different PET bottle volumes and formats
- Weight-based dosing with accuracy within 1%
- Product and container saving due to “no bottle — no filling” function
- Food-grade stainless steel product-contact parts
- Low noise level
- Milk
- Kefir and fermented dairy products
- Ryazhenka and baked milk products
- Yogurt and drinking yogurt
- Cream
- Liquid dairy products with inclusions
- Other liquid and viscous food products suitable for PET bottle filling
