TRIBLOCK TF 6000 Rinsing, Filling and Capping Machine
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Products
TRIBLOCK TF 6000 is an automatic rinsing, filling and capping machine designed for liquid and viscous dairy products packed into PET bottles.
The machine is suitable for filling milk, kefir, fermented dairy products, yogurt, cream and liquid products with inclusions into PET bottles with plastic screw caps with tamper-evident rings or twist-off closures.
TRIBLOCK TF 6000 combines three technological operations in one compact monoblock: bottle rinsing, product filling and bottle capping. The machine is designed for continuous dairy production with capacity up to 6,000 bottles per hour.
Bottle rinsing is used to remove production and transport contamination from the inner bottle surface. Rinsing can be performed with ozonated water, and an optional two-stage rinsing system can be configured with disinfectant solution and water.
Filling is performed by weight dosing or, optionally, by electromagnetic flow meters. The product dose is set from the machine control panel and can be adjusted according to the required bottle format and product type.
The capping unit automatically feeds and applies plastic screw caps with tamper-evident rings. UV cap treatment before capping and optional bottle neck treatment can be used to improve hygiene level in dairy and beverage production.
TRIBLOCK TF 6000 can be integrated into complete filling lines with bottle feeding, labeling, date coding, shrink wrapping, conveyors and downstream packaging equipment for dairy and beverage manufacturers in the UAE, GCC countries, the Middle East, Africa and other international markets.
| Kinematical speed, max, bottles/h | 6000 |
| Dose volume, min, l | 0.1 |
| Dose volume, max, l | 2 |
| Bottle height, mm | 125–300 |
| Bottle diameter, mm | 50–100 |
| Cap type | Plastic screw cap with tamper-evident ring / twist-off |
| Cap diameter, mm | Up to 42 |
| Hopper volume, l | 180 |
| Power supply | 380 V, 50±1 Hz |
| Power consumption, kW | 6 |
| Air pressure, MPa | 0.6±0.05 |
| Air consumption, l/min | 80 |
| Machine length, mm | 4300 |
| Machine width, mm | 2200 |
| Machine height, mm | 3000 |
TRIBLOCK TF 6000 is configured for hygienic PET bottle filling and combines rinsing, filling and capping operations in one synchronized monoblock.
The control system supports key production safety functions: no bottle — no rinsing, no bottle — no filling, no bottle — no capping, and no cap — no capping. This helps reduce product loss and prevent incorrect machine cycles.
Standard accessories:
- Rinsing unit
- Filling unit
- Capping unit
- Pick & place system
- Closed chamber
- UV cap treatment unit before capping
- Machine prepared for CIP cleaning
- Manual washing access inside the protective enclosure
- Bottle feeding manually or from a pneumatic conveyor
- Set of filling valve nozzles for liquid dairy products
- Control system with “no bottle — no rinsing” function
- Control system with “no bottle — no filling” function
- Control system with “no bottle — no capping” function
- Control system with “no cap — no capping” function
Optional equipment:
- Cap orienting elevator or cap orienting hopper according to the production layout
- Two-stage bottle and cap treatment system
- Sterile air supply system for the product tank
- Closed chamber with sterile air supply through HEPA filter
- Cap orienting elevator instead of orienting hopper
- Set of filling valve nozzles for dense dairy products
- Automatic washing and disinfection nozzles for the closed chamber and main units
- Pumping station for washing the dosing part of the machine
- UV treatment unit for the threaded bottle neck area
- Ozonation station
- Sterile water preparation and recirculation system
- Dummy-bottle system for washing the filling unit
- CIP station
- Printer
- Sorting-out device
- Integration with labeling, date coding and shrink wrapping equipment
Advantages:
- Compact monoblock layout
- Three operations in one machine: rinsing, filling and capping
- Capacity up to 6,000 bottles per hour
- Simple operation and maintenance
- Fast changeover for different bottle sizes
- Non-contact filling principle
- High hygiene level for dairy production
- Compatibility with different PET bottle volumes and formats
- Weight-based or flowmeter-based dosing with accuracy within 1%
- Product and container saving due to “no bottle — no filling” function
- Food-grade stainless steel product-contact parts
- Low noise level
- Milk
- Kefir and fermented dairy products
- Ryazhenka and baked milk products
- Yogurt and drinking yogurt
- Cream
- Liquid dairy products with inclusions
- Still water
- Juice drinks and fruit drinks
- Other liquid and viscous food products suitable for PET bottle filling
