TRIBLOCK TF 2000 Rinsing, Filling and Capping Machine
TRIBLOCK TF 2000 is an automatic rinsing, filling and capping machine designed for liquid and viscous products packed into PET bottles.
The machine is suitable for filling still water, non-carbonated beverages, milk, kefir, fermented dairy products, yogurt, cream and liquid products with inclusions into PET bottles with plastic screw caps with tamper-evident rings or twist-off closures.
TRIBLOCK TF 2000 combines three technological operations in one compact monoblock: bottle rinsing, product filling and bottle capping. This configuration provides accurate synchronization between all units, reduces the footprint of the filling line and simplifies operation and maintenance.
The machine is designed for continuous operation and can be used for products that require hygienic filling, stable dosing accuracy and reliable bottle handling. Product-contact parts are made from corrosion-resistant food-grade materials suitable for beverage and dairy production.
The monoblock layout supports stricter hygiene requirements due to the closed working area and synchronized operation of the rinsing, filling and capping units. Optional systems can be added for sterile air supply, UV cap treatment, bottle neck treatment and automated washing or disinfection of the machine area.
TRIBLOCK TF 2000 is suitable for dairy plants, beverage producers and manufacturers of liquid food products that need a compact filling solution for PET bottles with capacity up to 2,000 bottles per hour. The machine can be integrated into complete filling lines with bottle feeding, labeling, date coding, shrink wrapping, conveyors and downstream packaging equipment.
| Kinematical speed, max, bottles/h | 2000 |
| Dose volume, min, l | 0.1 |
| Dose volume, max, l | 2 |
| Bottle height, mm | 125–300 |
| Bottle diameter, mm | 50–100 |
| Cap type | Plastic screw cap with tamper-evident ring / twist-off |
| Cap diameter, mm | Up to 42 |
| Number of filling nozzles, pcs | 8 |
| Hopper volume, l | 40 |
| Power supply | 220±22 V, 50±1 Hz |
| Power consumption, kW | 2 |
| Air pressure, MPa | 0.6±0.05 |
| Machine length, mm | 2500 |
| Machine width, mm | 1500 |
| Machine height, mm | 2900 |
TRIBLOCK TF 2000 can be configured according to the product type, bottle format, cap type and hygiene requirements of the production line.
The machine supports the key control logic required for automated filling: no bottle — no rinsing, no bottle — no filling, no bottle — no capping, and no cap — no capping. This helps reduce product loss, prevent incorrect cycles and improve line stability.
Standard accessories:
- Rinsing unit
- Filling unit
- Capping unit
- Plastic screw cap closing system
- Pick & place system
- Closed chamber
- UV cap treatment unit before capping
- Machine prepared for CIP cleaning
- Manual washing access inside the protective enclosure
- Bottle feeding manually or from a pneumatic conveyor
- Set of filling valve nozzles for liquid dairy products
- Control system with “no bottle — no rinsing” function
- Control system with “no bottle — no filling” function
- Control system with “no bottle — no capping” function
- Control system with “no cap — no capping” function
Optional equipment:
- Cap orienting elevator or cap orienting hopper according to the production layout
- Two-stage bottle and cap treatment system
- Sterile air supply system for the product tank
- Closed chamber with sterile air supply through HEPA filter
- Cap orienting elevator instead of orienting hopper
- Set of filling valve nozzles for dense dairy products
- Automatic washing and disinfection nozzles for the closed chamber and main units
- Pumping station for washing the dosing part of the machine
- UV treatment unit for the threaded bottle neck area
- Integration with labeling, date coding and shrink wrapping equipment
Advantages:
- Compact monoblock layout
- Three operations in one machine: rinsing, filling and capping
- Capacity up to 2,000 bottles per hour
- Simple operation and maintenance
- Fast changeover for different bottle sizes
- Non-contact filling principle
- High hygiene level for dairy and beverage production
- Compatibility with different PET bottle volumes and formats
- Weight-based dosing with accuracy within 1%
- Product and container saving due to “no bottle — no filling” function
- Food-grade stainless steel product-contact parts
- Low noise level
- Still water
- Non-carbonated beverages
- Juice drinks and fruit drinks
- Milk
- Kefir and fermented dairy products
- Ryazhenka and baked milk products
- Yogurt and drinking yogurt
- Cream
- Liquid products with inclusions
- Other liquid and viscous food products suitable for PET bottle filling
