PASTPACK 4L Four-Row Linear Filling and Sealing Machine
Package type
PASTPACK 4L is an automatic four-row linear filling and sealing machine designed for dosing liquid, pasty and multicomponent products into plastic cups and containers with subsequent foil sealing and optional plastic cap placing.
The machine is suitable for sour cream, yogurt, cream, dairy desserts, cottage cheese, cream cheese, curd products, butter, spreads, sauces, mayonnaise, ketchup, mustard, tomato paste, honey, jam, chocolate paste, pâté, caviar, salads, snacks and selected non-food liquid or paste products.
The key advantage of PASTPACK 4L is its four-row linear layout. The machine produces up to four packages per working cycle, providing high output while keeping the flexibility of a linear filling platform for complex products and additional functional units.
PASTPACK 4L can process liquid and pasty products with soft, easily deformable inclusions up to 10 mm. The linear layout allows installation of several fillers and optional units at the same time, including foil placing, foil sealing, UV treatment, date printing, cap placing, discharge conveyors and additional dosing systems.
In the servo-driven version, the carriage transport system provides higher performance, improved motion dynamics and longer service life of the mechanism. The machine can be configured for fully automated production lines and for Ultra Clean applications where hygienic packaging conditions are required.
PASTPACK 4L can be used as a standalone four-row filling and sealing machine or integrated with dosing systems, pumping stations, conveyors, cap placing units, roll-fed film sealing, labeling, date coding, group packaging and downstream equipment for dairy, food and non-food manufacturers in the UAE, GCC countries, the Middle East, Africa and other international markets.
| Kinematical speed, max, cycles/min | 25 / 35 Servo |
| Performance, max, packs/min | 100 / 140 Servo |
| Round cup diameter, max, mm | 130 |
| Rectangular container size, max, mm | 95×45 |
| Cup / container height, max, mm | 120 |
| Carriage transport system drive unit | Electromechanical / Servo |
| Filler as standard equipment | 4 volumetric piston fillers |
| Package type | Plastic cups and containers with foil sealing and optional capping |
| Power supply | 380 V, 3-Ph, 50 Hz |
| Power consumption, kW | 4 / 8 Servo |
| Air pressure, MPa | 0.6 |
| Air consumption, l/min | 2000 / 1000 Servo |
| Machine length, mm | Determined by configuration |
| Machine width, mm | Determined by configuration |
| Machine height, mm | Determined by configuration |
| Machine weight, kg | Determined by configuration |
| Structure material | Stainless steel |
PASTPACK 4L can be configured for high-speed four-row filling, Ultra Clean production environments, multicomponent products and integration into complete automatic filling and packaging lines.
The four-row layout provides up to 140 packages per minute in servo configuration. Ultra Clean versions can include sterile air supply, HEPA filtration, chamber treatment, container and foil treatment, CIP cleaning and SIP sterilization adaptation.
Standard accessories:
- Four-row transport system with a set of container carriages
- Container feeding unit
- UV lamp for bactericidal cup treatment
- Central lubrication station for main executive devices
- Protective chamber
- High-pressure washing system
- Set of volumetric liquid fillers
- Foil lid placing unit
- Foil sealing unit
- Date printing unit
- Control system
- Electric cabinet
- Stainless steel machine structure
Ultra Clean version:
- Product hopper with sterile air blowing system to help preserve microbiological product parameters
- Closed chamber at container disinfection, product filling, foil placing and sealing positions
- Sterile air supply into the chamber through HEPA H14 filters
- Chamber treatment with hydrogen peroxide solution
- Container and foil treatment with hydrogen peroxide steam followed by hot sterile air drying and ventilation
- CIP-cleaning adapted dosing system
- SIP sterilization adaptation with saturated steam
Optional equipment:
- Plastic cap placing unit
- Discharge conveyor, plate-chain or belt type
- Additional filler for multicomponent or layered products
- Protective chamber with decontamination system
- BIOZONE air cleaning system
- Sterile service tank
- Automatic washing device for the transport system
- Roll-fed film sealing unit with contour cutting
- Group packaging equipment for cups in corrugated trays
- Filler blocks for a second product such as fruit preparation, cream or chocolate
- Dosing systems for dry and free-flowing products
- Changeover set for another plastic cup or container size
- Set of nozzles for different product types
- Pumping station and additional network devices for line integration
Advantages:
- Four-row linear layout for high-speed production
- Up to 140 packages per minute in servo configuration
- Suitable for fully automatic production lines
- Filling of liquid, pasty and multicomponent products
- Processing of products with soft inclusions up to 10 mm
- Ultra Clean version for hygienic filling and packaging environments
- CIP-cleaning and SIP-sterilization adapted dosing systems
- Centralized lubrication station
- Operation in high-humidity production environments
- Stainless steel structure
- Components from leading automation and pneumatic manufacturers
- Network-level control system architecture for easier diagnostics and integration
- Color touch screen interface with support for multiple languages
- Milk and drinking dairy products
- Yogurt and fermented dairy products
- Sour cream and cream
- Dairy desserts with fillings and inclusions
- Cottage cheese, granular cottage cheese and curd products
- Cream cheese and processed cheese
- Butter, margarine and spreads
- Sauces, mayonnaise, mustard and ketchup
- Tomato paste and vegetable pastes
- Salads with soft inclusions up to 15 mm
- Seaweed, caviar, pâté and preserves
- Honey, marmalade, jam and chocolate paste
- Small-piece snacks, nuts, chips, croutons and crackers
- Liquid soap and washing fluids
- Household chemical liquids
- Other liquid and pasty products suitable for filling into plastic cups and containers
