PASTPACK 2L Linear Filling Machine | SIGITASPAK UAE
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PASTPACK 2L Two-Row Linear Filling and Sealing Machine

DESCRIPTION

PASTPACK 2L is an automatic two-row linear filling and sealing machine designed for dosing liquid, pasty and multicomponent products into plastic cups and containers with subsequent foil sealing and optional plastic cap placing.

The machine is suitable for sour cream, yogurt, cream, cottage cheese, cream cheese, curd products, dairy desserts, butter, spreads, sauces, mayonnaise, ketchup, mustard, tomato paste, honey, jam, chocolate paste, pâté, caviar, salads, snacks and selected non-food liquid or paste products.

The key advantage of PASTPACK 2L is its two-row linear layout. The machine produces two packages per working cycle, which doubles output compared with a single-row linear configuration while keeping the flexibility of the PASTPACK L platform.

PASTPACK 2L can process liquid and pasty products with soft, easily deformable inclusions up to 10 mm. The linear configuration provides space for several fillers, foil placing, foil sealing, UV treatment, date printing, plastic cap placing and discharge equipment.

The machine can be supplied with pneumatic, electromechanical or servo-driven carriage transport system. The servo version provides higher performance, improved movement dynamics, longer mechanical lifetime and speed adjustment from the control panel for easier integration into production lines.

PASTPACK 2L can be used as a standalone two-row filling and sealing machine or integrated with dosing systems, pumping stations, conveyors, cap placing units, roll-fed film sealing, labeling, date coding and downstream packaging equipment for dairy, food and non-food manufacturers in the UAE, GCC countries, the Middle East, Africa and other international markets.

Technical data
Kinematical speed, max, cycles/min 25 / 30 Servo
Performance, max, packs/min 50 / 70 Servo
Round cup diameter, max, mm 130
Rectangular container size, max, mm 95×145
Cup / container height, max, mm 120
Carriage transport system drive unit Pneumatic / Electromechanical / Servo
Filler as standard equipment 2 volumetric piston fillers
Package type Plastic cups and containers with foil sealing and optional capping
Technical data
Power supply 220 V / 380 V, depending on configuration
Power consumption, kW 1–3.5, depending on configuration
Air pressure, MPa 0.6
Air consumption, l/min 300–800, depending on configuration
Machine length, mm Determined by configuration
Machine width, mm Determined by configuration
Machine height, mm Determined by configuration
Machine weight, kg Determined by configuration
Structure material Stainless steel

OPTIONS

PASTPACK 2L can be configured according to product viscosity, container format, filling scenario and required production capacity.

The two-row layout allows the machine to fill and seal two containers per cycle. This is suitable for manufacturers that need higher output while keeping the ability to install several fillers and optional units in one linear machine.

Standard accessories:

  • Two-row carriage transport system with a set of container carriages
  • Container feeding unit
  • Two volumetric piston fillers
  • UV lamp for bactericidal cup treatment
  • Foil lid placing unit
  • Foil lid sealing unit
  • Date printing unit
  • Discharge conveyor
  • Control system
  • Electric cabinet
  • Stainless steel machine structure

Optional equipment:

  • Plastic cap placing unit
  • Discharge conveyor, plate-chain or belt type
  • Service tank heater
  • Filling system for very viscous and difficult-to-flow products
  • Additional filler for multicomponent or layered products
  • Roll-fed film sealing unit with contour cutting
  • Dosing systems for dry and free-flowing products
  • Changeover set for another cup or container size
  • Set of nozzles for different product types
  • Chamber with decontamination system
  • Sterile service tank
  • BIOZONE air cleaning system
  • Automatic flushing device for the transport system
  • Pneumatic, electromechanical or servo-driven carriage transport system
  • Pumping station and additional network devices for line integration

Servo-driven version:

  • Higher performance compared with pneumatic configuration
  • Improved movement dynamics
  • Longer service life of the transport mechanism
  • Automatic monitoring of machine units and mechanisms with data output to the control panel
  • Adjustable transport speed for easier integration into production lines

Advantages:

  • Two-row linear layout for doubled output
  • Up to 70 packages per minute in servo configuration
  • Two packages produced per working cycle
  • Suitable for plastic cups and containers of different shapes and sizes
  • Filling of liquid, pasty and multicomponent products
  • Processing of products with soft inclusions up to 10 mm
  • Foil sealing and optional plastic cap placing
  • Possibility to install several fillers and optional units simultaneously
  • Simple changeover and maintenance
  • Stainless steel structure
  • Components from leading automation and pneumatic manufacturers
  • Network-level control system architecture for easier diagnostics and integration
  • Color touch screen interface with support for multiple languages

Products to be packed
  • Milk and drinking dairy products
  • Yogurt and fermented dairy products
  • Sour cream and cream
  • Dairy desserts with fillings and inclusions
  • Cottage cheese, granular cottage cheese and curd products
  • Cream cheese and processed cheese
  • Butter, margarine and spreads
  • Sauces, mayonnaise, mustard and ketchup
  • Tomato paste and vegetable pastes
  • Salads with soft inclusions up to 15 mm
  • Seaweed, caviar, pâté and preserves
  • Honey, marmalade, jam and chocolate paste
  • Small-piece snacks, nuts, chips, croutons and crackers
  • Liquid soap and washing fluids
  • Household chemical liquids
  • Other liquid and pasty products suitable for filling into plastic cups and containers
 

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