PASTPACK 4L ULTRA CLEAN PRO Linear Filling and Sealing Machine
PASTPACK 4L ULTRA CLEAN PRO is a high-hygiene linear filling and sealing machine designed for dosing liquid, pasty and multicomponent products into plastic cups and containers with subsequent foil sealing and optional plastic cap placing.
The machine is suitable for sour cream, cream, yogurt, dairy desserts, cottage cheese, curd products, processed cheese, butter, spreads, chocolate paste, jam, honey, sauces, mayonnaise, ketchup, pâté, caviar, salads and other food products that require hygienic filling and stable sealing quality.
PASTPACK 4L ULTRA CLEAN PRO is designed for production environments where a higher hygiene level is required. The machine supports antibacterial treatment of cups and foil with hydrogen peroxide vapor, sterile hot air drying, HEPA-filtered sterile air supply and CIP-adapted operation.
Cup and foil treatment is performed in two stages. First, the containers and foil are disinfected with hydrogen peroxide vapor inside a dedicated treatment chamber. Then they are dried with a flow of hot sterile air, while the exhaust air with residual disinfectant is removed from the sterilization area.
The machine is fully enclosed by a stainless steel protective chamber with sterile air overpressure. The operator can control the evaporator temperature, hydrogen peroxide dosage and cup drying temperature from the touch screen control panel.
PASTPACK 4L ULTRA CLEAN PRO can be integrated with dosing systems, product hoppers, cap placing units, foil sealing systems, discharge conveyors, group packaging equipment and downstream packaging lines for dairy and food manufacturers in the UAE, GCC countries, the Middle East, Africa and other international markets.
| Kinematical speed, max, packs/min | 136 |
| Round cup diameter, max, mm | 110 |
| Rectangular container size, max, mm | 125×110 |
| Cup / container height, max, mm | 120 |
| Carriage transport system drive unit | Servo |
| Hygiene level | Ultra Clean Pro / VDMA Class IV |
| Package type | Plastic cups and containers with foil sealing and optional plastic cap placing |
| Power supply | 380 V, 50 Hz |
| Power consumption, kW | 18 |
| Air pressure, MPa | 0.6 |
| Air consumption, l/min | 3000 |
| Machine length, mm | 6510 |
| Machine width, mm | 1950 |
| Machine height, mm | 3290 |
| Machine weight, kg | 3500 |
| Structure material | Stainless steel |
PASTPACK 4L ULTRA CLEAN PRO can be configured for high-hygiene filling of dairy, dessert and paste products in plastic cups and containers.
The Ultra Clean Pro configuration is focused on hygienic product handling: closed stainless steel chamber, HEPA H14 sterile air supply, hydrogen peroxide treatment of cups and foil, CIP adaptation and automatic washing of the transport system.
Standard accessories:
- Four-row transport system with a set of container carriages
- Container feeding unit
- Foil lid placing unit
- Foil sealing unit
- Electric cabinet with control system
- Set of volumetric liquid fillers
- Central lubrication station for main executive units
- Sterile air supply into the product tank
- Protective stainless steel chamber
- Discharge unit to the outfeed conveyor
- Outfeed conveyor
- CIP adaptation
- Automatic washing device for the transport system
- Stainless steel machine structure
Ultra Clean Pro hygiene systems:
- Closed chamber at container disinfection, product filling, foil placing and foil sealing positions
- Sterile air supply into the chamber through HEPA H14 filters
- Hydrogen peroxide vapor treatment of cups and foil
- Hot sterile air drying after hydrogen peroxide treatment
- Ventilation of the treatment zone after disinfection
- Hydrogen peroxide chamber treatment system
- Automatic control of evaporator temperature, disinfectant dose and cup drying temperature from the touch screen panel
Optional equipment:
- Plastic overcap placing unit
- Discharge conveyor, plate-chain or belt type
- Date marking unit
- Closed chamber with HEPA filtration
- Hydrogen peroxide vapor treatment unit
- Additional filler for multicomponent or layered products
- Protective chamber with decontamination system
- Roll-fed film sealing unit with contour cutting
- Group packaging equipment for cups in corrugated trays
- Filler blocks for a second product such as fruit preparation, cream or chocolate
- Dosing systems for dry and free-flowing products
- Changeover set for another plastic cup or container size
- Set of nozzles for different product types
- Pumping station and additional network devices for line integration
Advantages:
- Ultra Clean Pro configuration for high-hygiene food production
- Four-row linear layout for high-speed filling and sealing
- Capacity up to 136 packages per minute
- Antibacterial treatment of cups and foil with hydrogen peroxide vapor
- Hot sterile air drying after container and foil treatment
- Sterile air overpressure inside the closed chamber
- HEPA H14 filtration for sterile air supply
- CIP-adapted dosing systems
- Automatic washing of the transport system
- Modified design with reduced stagnant zones and hard-to-access surfaces inside the chamber
- Stainless steel structure
- PLC-based control system with recipe storage and machine diagnostics
- Color touch screen interface with support for multiple languages
- Sour cream and cream
- Yogurt and fermented dairy products
- Dairy desserts with fillings and inclusions
- Cottage cheese, granular cottage cheese and curd products
- Cream cheese and processed cheese
- Butter, margarine and spreads
- Chocolate paste, jam, marmalade and honey
- Sauces, mayonnaise, ketchup and mustard
- Tomato paste and vegetable pastes
- Pâté, caviar, caviar butter and preserves
- Salads with soft inclusions up to 15 mm
- Seaweed and similar products
- Snacks, chips, croutons, nuts and dried fruit
- Other liquid and pasty food products requiring high-hygiene cup filling
