PASTPACK 8L High-Speed Linear Filling and Sealing Machine

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DESCRIPTION

PASTPACK 8L is a high-speed automatic linear filling and sealing machine designed for dosing liquid, pasty and multicomponent products into plastic cups and containers with subsequent foil sealing and optional plastic cap placing.

The machine is suitable for sour cream, yogurt, cream, dairy desserts, cottage cheese, curd products, cream cheese, butter, spreads, chocolate paste, jam, honey, sauces, mayonnaise, ketchup, mustard, tomato paste, pâté, caviar, salads and other food products packed into plastic cups and containers.

The key advantage of PASTPACK 8L is its eight-row linear layout. The machine can produce up to 280 packages per minute in Servo configuration, making it suitable for high-speed dairy, dessert and food production lines.

PASTPACK 8L is designed for intensive multi-shift operation and provides stable filling accuracy, reliable foil sealing and high production output. The machine can process liquid and pasty products with soft, easily deformable inclusions up to 10 mm.

In the Servo configuration, the transport system is equipped with a servo drive and servo gearbox. This improves movement dynamics, reduces mechanical wear and increases the service life of the transport mechanism.

The Ultra Clean version can include sterile air supply, HEPA H14 filtration, closed chambers, hydrogen peroxide treatment of containers and foil, hot sterile air drying, CIP-cleaning adaptation and SIP sterilization with saturated steam.

PASTPACK 8L can be integrated with dosing systems, pumping stations, conveyors, cap placing units, roll-fed film sealing, group packaging equipment and downstream packaging lines for dairy and food manufacturers in the UAE, GCC countries, the Middle East, Africa and other international markets.

Technical data

Kinematical speed, max, packs/min	280 Servo
Round cup diameter, max, mm	130
Rectangular container size, max, mm	95×45
Cup / container height, max, mm	120
Carriage transport system drive unit	Electromechanical / Servo
Filler as standard equipment	8 volumetric piston fillers
Package type	Plastic cups and containers with foil sealing and optional capping

Technical data

Power supply	380 V, 3-Ph, 50 Hz
Power consumption, kW	4 / 8 Servo
Air pressure, MPa	0.6
Air consumption, l/min	2500 / 1000 Servo
Machine length, mm	Determined by configuration
Machine width, mm	Determined by configuration
Machine height, mm	Determined by configuration
Machine weight, kg	Determined by configuration
Structure material	Stainless steel

OPTIONS

PASTPACK 8L can be configured for high-speed eight-row filling, Ultra Clean production environments, multicomponent products and integration into fully automated filling and packaging lines.

The eight-row layout provides maximum output within the linear PASTPACK series. Ultra Clean versions can include sterile air supply, HEPA filtration, chamber treatment, container and foil treatment, CIP cleaning and SIP sterilization adaptation.

Standard accessories:

Eight-row transport system with a set of container carriages
Container feeding unit
UV lamp for bactericidal cup treatment
Foil lid placing unit
Foil lid sealing unit
Date printing unit
Electric cabinet with control system
Set of eight volumetric liquid fillers
Centralized lubrication station for main executive units
Protective chamber
High-pressure washing system
Rinsing device for transport system carriages
Stainless steel machine structure

Ultra Clean version:

Product hopper with sterile air blowing system to help preserve microbiological product parameters
Closed chamber at container disinfection, product filling, foil placing and foil sealing positions
Sterile air supply into the chamber through HEPA H14 filters
Chamber treatment with 30% hydrogen peroxide solution
Container and foil treatment with hydrogen peroxide vapor followed by hot sterile air drying and ventilation
CIP-cleaning adapted dosing system
SIP sterilization adaptation with saturated steam

Optional equipment:

Snap-on plastic lid placing unit
Discharge conveyor, plate-chain or belt type
Additional filler for multicomponent or layered products
Protective chamber with decontamination system
BIOZONE air purification system
Sterile service tank
Automatic washing device for the transport system
Roll-fed film sealing unit with contour cutting
Group packaging equipment for cups in corrugated trays
Filler blocks for a second product such as fruit preparation, cream or chocolate
Dosing systems for dry and free-flowing products
Changeover set for another plastic cup or container size
Set of nozzles for different product types
Pumping station and additional network devices for line integration

Advantages:

Eight-row linear layout for maximum production output
Up to 280 packages per minute in Servo configuration
Suitable for fully automated high-speed production lines
Filling of liquid, pasty and multicomponent products
Processing of products with soft inclusions up to 10 mm
Ultra Clean version for hygienic filling and packaging environments
CIP-cleaning and SIP-sterilization adapted dosing systems
Centralized lubrication station for main executive mechanisms
Stable operation in high-humidity production environments
Stainless steel structure
PLC-based control system with diagnostics and recipe storage
Network-level control architecture for easier integration with fillers, pumps and auxiliary systems
Color touch screen interface with support for multiple languages

Products to be packed

Milk and drinking dairy products
Yogurt and fermented dairy products
Sour cream and cream
Dairy desserts with fillings and inclusions
Cottage cheese, granular cottage cheese and curd products
Cream cheese and processed cheese
Butter, margarine and spreads
Chocolate paste, jam, marmalade and honey
Sauces, mayonnaise, ketchup and mustard
Tomato paste and vegetable pastes
Pâté, caviar, caviar butter and preserves
Salads with soft inclusions up to 15 mm
Seaweed and similar products
Snacks, chips, croutons, nuts and dried fruit
Other liquid and pasty products suitable for high-speed filling into plastic cups and containers