PITPACK OP4 Universal Cookie, Marshmallow and Pastry Depositing Machine
PITPACK OP4 is a universal confectionery depositing machine designed for dosing and forming pastry blanks of different shapes and sizes from viscous and semi-viscous confectionery masses, with or without filling.
The machine is suitable for cookies, gingerbread, sponge cakes, muffins, choux pastry products, marshmallow, zephyr, pastila, two-color cookies, filled pastry products and other confectionery products made from soft, shortcrust, choux, gingerbread, sponge or similar dough types.
The key feature of PITPACK OP4 is its extended universal configuration. The machine can work with several dosing systems, rotary nozzles, string cutting, diaphragm cutting, filling supply and two-color product forming.
PITPACK OP4 can produce products with filling inside or on the surface. Due to independent drives for two roller dosing sections, the machine can form homogeneous products, two-color products and combined products made from dough and filling.
A wide selection of nozzles and matrices allows the machine to form round, square, triangular, dome-shaped and other product geometries. For marshmallow and zephyr production, the machine can be equipped with a heated hopper with temperature control.
PITPACK OP4 can be used as a standalone confectionery depositing machine or integrated with tray feeding, baking, cooling, decorating and downstream packaging equipment for confectionery and bakery manufacturers in the UAE, GCC countries, the Middle East, Africa and other international markets.
| Capacity in string-cutting mode, max, kg/hour | 200–250 |
| Capacity in diaphragm-cutting mode, max, kg/hour | 300 |
| Capacity in depositing with separation mode, max, kg/hour | 180 |
| Capacity in flat form filling mode, max, kg/hour | To be confirmed by specification |
| Products per cycle in string-cutting mode, pcs | 9 |
| Products per cycle in diaphragm-cutting mode, pcs | 8 |
| Products per cycle in depositing with separation mode, pcs | 9 |
| Dough hopper volume, l | 40×2 / 55 |
| Filling hopper volume, l | 30 / 15 |
| Tray size, mm | 600 × 900 |
| Power supply | 220 V, 1-Ph, 50 Hz |
| Power consumption, kW | 3.2; 4.7 with electrically heated hopper |
| Air pressure, MPa | 0.6 |
| Air consumption, l/min | 160 |
| Machine length, mm | 1370 |
| Machine width, mm | 1240 |
| Machine height, mm | 1570 |
| Machine weight, kg | 550 |
PITPACK OP4 can be configured for different dough types, two-color products, products with filling, marshmallow production, dry topping application and automatic tray feeding.
PITPACK OP4 is suitable for manufacturers that need one universal machine for a wide confectionery assortment: cookies, gingerbread, muffins, sponge products, marshmallow, two-color products and products with filling.
Standard accessories:
- Machine frame with electrical equipment
- Control system
- Servo-driven conveyor
- Servo drives for rotary nozzles and string cutting
- Table lifting drive unit
- High-performance roller unit with hopper for soft and gingerbread dough
- Roller unit for liquid dough or filling
- Touch display for production parameter input
- Programmable control system for recipe-based operation
Optional equipment:
- Hopper with rollers for soft dough
- Hopper with rollers for liquid dough
- Three-bin roller unit for two-color dough and filling
- Rotary nozzle set for products with filling
- Shaped matrix set for string cutting
- Roller set for gingerbread dough and dome-shaped cookies with filling
- Horizontal depositing block with filling nozzles and string cutting for filled sticks
- Nozzle block for muffin form filling
- Slotted nozzle block for flat sponge cakes
- Diaphragm cutting unit with pneumatic drive
- String cutting unit
- Relief stamping and surface filling application device
- Rotary nozzle block for two-color products with filling
- Nozzle set for two-color dome-shaped cookies with filling
- Matrix set for string cutting of two-color products
- Double-row nozzle block for sequential depositing of two dough types and filling
- Three-bin cogged roller unit with heated hoppers for classic, two-color and filled marshmallow products
- Dry topping sprinkling unit for poppy seeds, coconut chips, sesame and other ingredients
- Automatic tray feeding system
- Set of trays, 400 × 600 mm, 15 pieces
- Additional nozzles, matrices and forming tools according to product requirements
- Mobile rack for dismantled replaceable machine units
Advantages:
- Universal confectionery depositing machine for a wide product range
- Suitable for cookies, gingerbread, muffins, sponge cakes, marshmallow, zephyr and pastila
- Production of products with or without filling
- Possibility to produce two-color and combined products
- Filling can be supplied inside the product or onto the surface
- String cutting, diaphragm cutting and depositing with separation
- Staggered diaphragm cutting cells for efficient tray filling
- Servo-driven conveyor and rotary nozzles for complex product geometries
- Quick replacement of units for different products
- Easy disassembly for washing and sanitary processing
- Optional heated hopper for marshmallow and zephyr production
- Optional automatic tray feeding
- Cookies
- Shortbread cookies
- Gingerbread products
- Sponge cakes
- Muffins
- Choux pastry products
- Marshmallow and zephyr
- Pastila
- Two-color cookies
- Confectionery products with filling
- Confectionery products with surface filling or decoration
- Products made from cottage cheese raw material
- Other pastry and confectionery blanks made from viscous or semi-viscous masses
