PITPACK OP2 Universal Cookie and Marshmallow Depositing Machine
PITPACK OP2 is a universal cookie and confectionery depositing machine designed for dosing and forming pastry blanks of different shapes and sizes from viscous and semi-viscous product masses, with or without filling.
The machine is suitable for cookies, gingerbread, sponge cakes, muffins, choux pastry products, marshmallow, zephyr, two-color cookies, filled pastry products and other confectionery products made from soft, shortcrust, choux, gingerbread, sponge or similar dough types.
The key feature of PITPACK OP2 is its universal configuration. The machine can be equipped with different roller dosing units, nozzle blocks, string cutting, diaphragm cutting and filling systems for a wide range of confectionery products.
PITPACK OP2 can deposit products with filling inside or on the surface. For two-color products, the machine can be equipped with a double hopper with two pairs of rollers and replaceable nozzles, allowing production of multi-component and complex-shape confectionery items.
For marshmallow and zephyr production, the machine can be equipped with a heated hopper that maintains the required temperature of the product mass during depositing. A wide selection of forming nozzles makes it possible to produce round, square, triangular and other product shapes.
PITPACK OP2 is controlled by a built-in microcomputer with programmable recipes. It can be used as a standalone depositing machine or integrated with tray handling, baking, cooling, decorating and downstream packaging equipment for confectionery and bakery manufacturers in the UAE, GCC countries, the Middle East, Africa and other international markets.
| Capacity in string-cutting mode, max, kg/hour | 200–250 |
| Capacity in diaphragm-cutting mode, max, kg/hour | 300 |
| Capacity in depositing with separation mode, max, kg/hour | 180 |
| Products per cycle in string-cutting mode, pcs | 5–9 |
| Products per cycle in diaphragm-cutting mode, pcs | 8 |
| Products per cycle in depositing with separation mode, pcs | 5–9 |
| Dough hopper volume, l | 40 |
| Filling hopper volume, l | 56 |
| Tray size, mm | 600 × 900 |
| Filling station dimensions, mm | 1120 × 540 × 1365 |
| Filling station weight, kg | 110 |
| Power supply | 220 V, 1-Ph, 50 Hz |
| Power consumption, kW | 4.7 |
| Air pressure, MPa | 0.6 |
| Air consumption, l/min | 80 |
| Machine length, mm | 1380 |
| Machine width, mm | 1170 |
| Machine height, mm | 1640 |
| Machine weight, kg | 400 |
PITPACK OP2 can be configured for different dough types, product shapes, fillings, two-color products, marshmallow production and tray-based confectionery depositing.
The “assortment” mode allows depositing different types of cookies on one tray, while replaceable nozzles and dosing units make the machine suitable for frequent product changeovers.
Standard accessories:
- Control system
- Roller drive unit
- String cutting drive unit
- Conveyor with lifting drive unit
- Rotary nozzle drive unit
- Replaceable nozzle and matrix sets
- Touch display for production parameter input
- Built-in microcomputer with programmable recipes
Optional equipment:
- Hopper with rollers for soft dough
- Hopper with rollers for liquid dough
- Double hopper with two pairs of rollers for two-color products
- Heated hopper for marshmallow and zephyr production
- Roller set for gingerbread dough
- Rotary nozzle block for soft dough depositing
- Rotary nozzle block for products with filling
- Rotary nozzle block for two-color products with filling
- Nozzle block for products with filling
- Shaped matrix set for string cutting
- Shaped matrix set for string cutting of two-color products
- Diaphragm cutting unit
- String cutting unit
- Stuffing feeding station
- Device for relief stamping and filling application on product surface
Advantages:
- Universal depositing machine for a wide range of confectionery products
- Suitable for cookies, gingerbread, sponge cakes, muffins, marshmallow and zephyr
- Production of products with or without filling
- Possibility to produce two-color and three-component products
- Possible filling inside the product or on its surface
- String cutting, diaphragm cutting and depositing with separation
- Efficient use of tray area due to staggered diaphragm cutting cells
- Quick replacement of units for different products
- Easy disassembly for washing and sanitary processing
- Programmable recipes and touch screen operation
- Possibility to produce multi-layer and complex-shape products
- Cookies
- Shortbread cookies
- Gingerbread products
- Filled gingerbread products
- Sponge cakes
- Muffins
- Choux pastry products
- Marshmallow and zephyr
- Two-color cookies
- Confectionery products with filling
- Confectionery products with surface filling or decoration
- Products made from cottage cheese raw material
- Other pastry and confectionery blanks made from viscous or semi-viscous masses
