TF-RPP 6000 Gable Top Carton Filling Machine
TF-RPP 6000 is a high-speed automatic linear-rotary filling machine designed for liquid food products packed into rectangular gable top cartons made from high-density cardboard with double-sided polyethylene coating.
The machine is suitable for milk, kefir, baked milk, yogurt, cream, sour cream, juices, fruit drinks, concentrates, wine, syrups and other liquid products packed in gable top carton formats such as Pure-Pak®, Tetra Rex® and Diamond Curve®.
TF-RPP 6000 is designed for high-capacity dairy and beverage production. The machine performs the full gable top carton packaging cycle: carton forming from flat blanks, optional spout welding, accurate volumetric filling, hermetic sealing and date or batch marking.
The carousel-linear operating principle allows the machine to reach capacity up to 6,000 packages per hour while maintaining stable carton geometry and reliable sealing quality. Product filling is performed on multiple positions, which helps increase filling speed, reduce foaming and improve dosing stability.
The machine can be supplied in an Ultra Clean version for cleaner production environments. This configuration can include closed chambers, sterile air supply through HEPA H14 filters, hydrogen peroxide treatment of cartons, hot sterile air drying, ventilation and UV treatment of caps.
TF-RPP 6000 can be integrated with conveyors, cap welding, CIP cleaning, date coding, shrink wrapping and downstream packaging equipment for dairy plants, beverage producers and food manufacturers in the UAE, GCC countries, the Middle East, Africa and other international markets.
| Kinematical speed, max, cycles/h | 6000 |
| Dose volume, min, l | 0.25 |
| Dose volume, max, l | 1 |
| Package type | Gable top cartons |
| Suitable carton formats | Pure-Pak®, Tetra Rex®, Diamond Curve® and similar gable top carton formats |
| Filling principle | Volumetric dosing |
| Carton forming | From flat cardboard blanks |
| Cap / spout welding | Optional |
| Power supply | 380 V / 220 V, 50 Hz |
| Power consumption, kW | 28.8 |
| Air pressure, MPa | 0.5 |
| Air consumption, l/min | 100 |
| Machine length, mm | 6700 |
| Machine width, mm | 1040 |
| Machine height, mm | 1880 |
| Machine weight, kg | 3320 |
| Structure material | Stainless steel |
TF-RPP 6000 can be configured for standard or Ultra Clean production environments depending on product type, carton format, hygiene requirements and downstream packaging needs.
The machine is suitable for manufacturers that need high-speed filling in gable top cartons, stable sealing quality, foam control after filling and CIP-adapted operation for dairy and beverage production.
Standard accessories:
- Carousel with carton mandrels
- Conveyors
- Rotary transporting system
- Product hopper / equalization tank
- Volumetric dosing system
- Defoaming system after filling
- Date printing unit
- Carton forming system from flat blanks
- Hermetic carton sealing unit
- Stainless steel structure
Ultra Clean version:
- Closed chambers for protection from the external environment
- Sterile air supply into the chambers through HEPA H14 filters
- Carton treatment with hydrogen peroxide steam
- Hot sterile air drying and ventilation after carton treatment
- UV treatment unit for caps
Optional equipment:
- Spout / cap welding unit
- Filtration module for packaging in a clean environment
- CIP station
- Automatic washing system for the dosing section
- Shrink wrapping machines for transport packaging
- Centralized lubrication station for main actuators
- Additional conveyors for line integration
- Date coding and batch marking equipment
Advantages:
- High-speed automatic filling and sealing of gable top cartons
- Capacity up to 6,000 packages per hour
- Suitable for Pure-Pak®, Tetra Rex®, Diamond Curve® and similar carton formats
- Product filling on multiple positions for high-speed dosing
- Foam removal system after carton filling
- “No carton — no product” function
- CIP-cleaning adapted dosing system
- All product-contact parts made from corrosion-resistant stainless steel
- Optional Ultra Clean version for dairy and beverage production
- Optional cap welding for consumer-friendly packaging
- Industrial electronics and pneumatic components from leading manufacturers
- Color touch screen control panel for operation and parameter setup
- Milk
- Kefir and fermented dairy products
- Baked milk and ryazhenka
- Yogurt and drinking yogurt
- Cream
- Sour cream
- Dairy desserts
- Juices and fruit drinks
- Concentrates and syrups
- Wine and selected alcoholic beverages
- Other liquid food products suitable for gable top carton filling
