TF-RPP 1800 Gable Top Filling Machine | SIGITASPAK UAE
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TF-RPP 1800 Gable Top Carton Filling Machine

DESCRIPTION

TF-RPP 1800 is an automatic linear-rotary filling machine designed for liquid food products packed into rectangular gable top cartons made from high-density cardboard with double-sided polyethylene coating.

The machine is suitable for milk, kefir, baked milk, yogurt, cream, sour cream, juices, fruit drinks, concentrates, wine and other liquid products packed in gable top carton formats such as Pure-Pak®, Tetra Rex® and Diamond Curve®.

TF-RPP 1800 performs the full packaging cycle: carton forming from flat blanks, optional cap welding, accurate volumetric filling, hermetic sealing and date or batch marking. This makes the machine suitable for dairy and beverage manufacturers that need stable gable top carton packaging with reliable sealing quality.

The line uses a carousel-linear operating principle and combines carton transport, dosing, foam removal, sealing and marking in one automated system. The machine is designed for production capacity up to 2,000 packages per hour and supports dose volumes from 0.25 to 1 liter.

Product-contact parts are made from corrosion-resistant stainless steel. The dosing system is adapted for CIP cleaning, allowing internal surfaces and chambers to be rinsed without full disassembly. Optional clean-environment filtration and CIP equipment can be added depending on the required hygiene level.

TF-RPP 1800 can be integrated with conveyors, cap welding, date coding, shrink wrapping and downstream packaging equipment for dairy plants, beverage producers and food manufacturers in the UAE, GCC countries, the Middle East, Africa and other international markets.

Technical data
Kinematical speed, max, cycles/h 2000
Dose volume, min, l 0.25
Dose volume, max, l 1
Package type Gable top cartons
Suitable carton formats Pure-Pak®, Tetra Rex®, Diamond Curve® and similar gable top carton formats
Filling principle Volumetric dosing
Carton forming From flat cardboard blanks
Cap welding Optional
Technical data
Power supply 380 V, 3-Ph, 50 Hz
Power consumption, kW 14
Air pressure, MPa 0.6
Air consumption, l/min 100
Machine length, mm 2970
Machine width, mm 1040
Machine height, mm 1880
Machine weight, kg 2000
Structure material Stainless steel

OPTIONS

TF-RPP 1800 can be configured for different gable top carton formats, product types and hygiene requirements. The machine supports accurate filling, foam removal, hermetic sealing and integration with auxiliary equipment.

The machine is adapted for CIP cleaning and can be equipped with cap welding, clean-environment filtration and shrink-wrapping equipment for transport packaging. This is important for dairy and beverage production where hygiene, sealing quality and stable carton geometry are critical.

Standard accessories:

  • Conveyors
  • Rotary transporting system
  • Product hopper
  • Volumetric dosing system
  • Defoaming system
  • Date printing unit
  • Carousel with carton mandrels
  • Carton forming system from flat blanks
  • Hermetic sealing unit

Optional equipment:

  • Cap welding unit
  • Filtration module for packaging in a clean environment
  • CIP station
  • Automatic washing system for the dosing section
  • Shrink wrapping machines for transport packaging
  • Additional conveyors for line integration
  • Date coding and batch marking equipment

Advantages:

  • Automatic forming, filling and sealing of gable top cartons
  • Suitable for Pure-Pak®, Tetra Rex® and Diamond Curve® carton formats
  • Capacity up to 2,000 packages per hour
  • High filling accuracy
  • Foam removal system after carton filling
  • CIP-cleaning adapted dosing system
  • Product-contact parts made from corrosion-resistant stainless steel
  • Optional cap welding for consumer-friendly packaging
  • Industrial components from leading automation and pneumatic manufacturers
  • Color touch screen control panel for operation and parameter setup

Products to be packed
  • Milk
  • Kefir and fermented dairy products
  • Baked milk and ryazhenka
  • Yogurt and drinking yogurt
  • Cream
  • Sour cream
  • Juices and fruit drinks
  • Concentrates and syrups
  • Wine and selected alcoholic beverages
  • Other liquid food products suitable for gable top carton filling
 

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