PASTPACK 4R
DESCRIPTION
Milk, yoghurt, sour cream, cream, cottage cheese, cream cheese, curds, butter, spreads, oils, sauces, mayonnaise, mustard, ketchup, tomato paste, salads with fraction under 15 mm, seaweed, caviar, honey, marmalade, jam, chocolate paste, small piece snacks, nuts, chips, croutons, crackers, etc. Liquid and paste non-food products: chemicals, liquid soap, washing fluids, etc. Technical data
| Performance, max, bpm | 130 |
| Round cup diameter, max, mm | 95 |
| Rectangle container size, mm | 95х78 |
| Cup/container height, max, mm | 120 (200 upon request) |
| Rotary table drive unit | Servo |
| Filler as standard equipment | 4 volumetric piston filler |
| Power supply | 220 V, 1-Ph, 50 Hz |
| Power consumption, kW | 5 / 8 (4РМ) |
Technical data
| Air pressure, MPa | 0,6 |
| Air consumption, l/min | 2000 / 1200 (4РМ) |
| Machine length, mm | 2500 |
| Machine width, mm | 2400 |
| Machine height, mm | 2100 |
| Machine weight, kg | 1300 |
| Structure material | Stainless steel |
OPTIONS
The automatic rotary Pastpack 4R machine and Pastpack 4RM with increased diameter of the rotary table and four-lane working mode are designed for dose filling liquid and paste products containing soft, easy deformable additives of up to 10 mm in plastic cups with their further sealing with an aluminum varnished foil and capping.
Placing 4 slots in one position multiplies the performance by 4. Pastpack 4RM (upgraded version) differs by increased number of servos on the key units, which improves the performance and durability of the machine. Both machines can be supplied in the Ultra Clean versions for filling the product in a clean environment.
Ultra Clean version
- Hopper equipped with a sterile air blowing system to preserve the microbiological parameters of the product
- Closed chamber at the points of containers' disinfection, product filling, foil placing and sealing for the protection from the external environment
- Feeding of sterile air into the chamber, purified from microorganisms and bacteria using HEPA-filters (Class H14)
- Chamber treatment with 30% hydrogen peroxide
- Containers' treatment with UV-radiation
- Liquid volumetric filler
- Foil placing unit
- Foil sealing unit
- Container feeding unit
- Date printing unit on the foil lid by stamping
- Discharge conveyor (plate or belt)
- A set to alternate between cups of different size
- Ultraviolet lamp for antiseptic treatment
- A set of nozzles for various products
- Plastic cap placing unit
- Additional filler
- Dosing system for greatly viscous products
- Shielding chamber
- HEPA filter
- High speed servo driven machine
- Servos with the regenerative braking reduce energy consumption by 25-30%
- Support for OMAC (PACK ML) provides easy integration with any network interface used
- Easy integration into automatic production lines
- Ability to operate the machine with any electronic device (including mobile devices based on the MacOS, Android, etc.)
- Dose adjustment from PLC panel
- Ultrasonic sensor of the product's level
- Servo driven dosing system (optional)
- Slot placement in 2x2 groups reduces the diameter of the rotary table (compared with similar machines with 4x1 placement), making the machine more compact and reducing the power consumption
- CIP-cleaning adapted
- Stainless steel structure
- Accessories from leading manufacturers (Festo, SMC, Omron, B&R, Schneider Electric, and others)
- Network connection of the control system facilitates the maintenance and diagnostics, provides the ability to connect additional network devices (dispensers, pumping stations, etc.)
- Color touch screen (LS Industrial Systems, 7,2‘’; optional - Festo, LG, Siemens, Allen Bradley, etc.), intuitive interface in 7 major languages
